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Ceramic extrusion molding Product List

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High-Precision Ceramic Extrusion Molding for the Textile Industry

Manufacturing useful fine-pore ceramics for spinning guide.

In the fiber industry, high precision in guides is required to transport and align threads stably. This is especially true for ultra-fine fibers and high-speed production lines, where the dimensional accuracy and surface quality of guide grooves and threading sections are directly linked to product quality. Uneven shapes and dimensional variations can lead to thread breakage, fraying, and variations in quality. Our company applies core technologies developed in writing instrument manufacturing, such as mixing, extrusion molding, and firing, to produce high-precision ceramic guides tailored to customer needs. Thanks to the excellent wear resistance unique to ceramics, we can maintain stable performance over long periods, while the smooth surface reduces damage to the threads through low friction, contributing to high-quality fiber production. 【Application Scenarios】 - Applications requiring precise thread transport and positioning - Production lines demanding uniform thread quality - Manufacturing processes for ultra-fine and specialty fibers - Equipment involving high-speed thread movement 【Benefits of Implementation】 - Increased lifespan and reduced replacement frequency due to excellent wear resistance - Improved product yield - Promotion of the development of new fiber products

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  • Ceramics
  • Ceramic extrusion molding

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Achieving fine, deep, and high-precision ceramics through extrusion molding.

Outer diameter φ0.3mm to φ8mm, minimum hole diameter φ0.02mm, capable of producing fine ceramics.

At Pilot, we can manufacture holes with a minimum diameter of φ0.02mm and a length of 100mm using our unique extrusion molding technology. Both the outer and inner diameters have a dimensional accuracy of ±5%, and the variation within the same lot is even smaller. We can also create through holes with combinations of different shapes and hole diameters. The materials used are high-purity alumina, zirconia, and aluminum nitride. 【Features】 ■ Capable of producing fine ceramics with a minimum outer diameter of φ0.3mm and a minimum hole diameter of φ0.02mm ■ Capable of manufacturing long products with an aspect ratio of over 200 (maximum length of 120mm) ■ High precision with a dimensional tolerance of ±5% If you are facing issues related to wear resistance, chemical resistance, heat resistance, insulation, or are considering fine and micro-hole shapes or long components, please feel free to consult with us.

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  • Ceramics
  • Fine Ceramics
  • Ceramic extrusion molding

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